Curtis controller oem fault codes All was working will until a few days ago. STEPS TO PERFORM BEFORE CONTROL INSTALLATION Curtis 1515 This sheet is provided to aid in the installation of your remanufactured CURTIS controller. 5. . Normal operation. I am using the Curtis Controller 1236 on my electric go kart along with a 48V AC-9 from HPEVS. 6. 1 — OVERVIEW OVERVIEW The Curtis 1313 Handheld programmer is used to configure Curtis motor control systems. controller’. 1314 PC Programming Station USB communication interface USB port Curtis device Molex® Mini-Fit Jr™, or XLR Controller cable MODEL CHART 4-Pin Molex XLR Dec 19, 2017 · Does anyone know where I can find a list of the Curtis Controller Model 1236 fault codes set by OEM/Bad Boy? I have 2 fault codes on my 2013 Instinct. INSTALLATION AND WIRING MOUNTING THE CONTROLLER The outline and mounting hole dimensions are shown for the 1204M and 1205M controllers in Figure 2, and for the 1209M and 1221M controllers in Figure 3. Throttle input wire open 2. Jul 2, 2024 · This original thread does a great job detailing all that goes into interacting with a Curtis controller via a DIY 1314 cable. Code Fault Cause; 11: Hardware Failsafe : 1. 1 Curtis AC induction motor controllers; from left to right, models 1232, 1234, 1236, 1238. The programming device provides diagnostic and test capability in addition to configuration flexibility. Code 54 and Code 55. Page 181 Curtis AC F4-A Motor Controller – August 2020 Return to TOC Table 18 Fault Code Troubleshooting Chart, cont’d FLASH FAULT NAME POSSIBLE CAUSES SET/CLEAR CONDITIONS FAULT ACTIONS CODE (Curtis Integrated Toolkit™) 5-11 USER 18 FAULT See User 1 fault (above) Set: See User/OEM See User/OEM 0x2751 Curtis 1243GEN2 Manual, Rev. Tiller card is bad. Throttle pot defective 1,3 SPEED SENSOR FAULT No pulses from speed sensor 1. The Ambush IS training service manual does not list this code (or code 51 which I encountered last year). • A switch input for Curtis DC pump controllers such as the 1253 and 1253C models. 1-2: Low Battery Voltage; 1-3: High Battery Voltage; 1-4: High Motor Temperature; 1-5: Low Motor Temperature; 1-7: Controller Overcurrent CODE PROGRAMMER LCD DISPLAY EXPLANATION POSSIBLE CAUSE 1,1 HW FAILSAFE Self-test or watchdog fault 1. Bad Boy is now owned by Textron Specialized Vehicles and recently "retired" the Bad Boy brand. Video Tutorial: Reading Controller Fault Codes. Transitioning Into a Wheelchair An introduction to Medical Mobility, this video offers an overview to the process of considering and transitioning to a customized motorized wheelchair. Controller is operating in an extreme environment. Mar 5, 2020 · We have the full programming pack from the manufacturer. 7973 The Troubleshooting Chart below lists Curtis F-Series controller fault codes. 1 FIG. vi Curtis 1223/33, 1225/35, 1227/37 Manual, Rev. Like all Curtis motor controllers, the 1253 offers superior operator control of Clone data between controllers. 2/4/2014 View and Download Curtis 1232E manual online. Action: Shutdown Motor; Shutdown 2. Model 1220C steers the vehicle by interpreting the steering command input and wheel position feedback. The fault Table 11 has been updated to include the 3100R and Status Beacon fault codes, the Fault Actions, and the applicable CANopen Emergency Message Category, by bit. Vehicle is stalled. That would be irresponsible due to the very real risk of controller damage from making a fatal mistake. • Indirect Field Orientation (IFO) vector control algorithm generates the maximum possible torque and efficiency across the entire speed range. txt) or read online for free. pdf), Text File (. Since that thread has grown so much, I wanted to spell out the steps I followed to hopefully help future folks get through this setup process easier. Model 1313 Handheld programmer. 1232E controller pdf manual download. Encoder Fault Setup Menu. Improper mounting of Controller. I can get the one unit to drive the motor on the test bench, but the other simply flashes the fault 51 code. The document contains information about fault codes related to Curtis controllers. Curtis also provides a VCL service where Curtis engineers will work with the OEM to create any custom VCL code required. Manual For This Motor Controller Is Not Availible Publicly, Please Contact Your OEM 1551 S. Battery parameters are misadjusted. The BMS has a smaller connector on the upper left. this new fault, for os1. 1244 controller pdf manual download. 5 = Controller undertemp cutback Fault. Curtis Controller Fault Code Translator. 5 – April 2022 Return to TOC Table 24 Fault Code Troubleshooting Chart, cont’d FLASH FAULT NAME POSSIBLE CAUSES SET/CLEAR CONDITIONS FAULT ACTIONS CODE (Curtis Integrated Toolkit™) 13-13 IMU Failure Check if configured correctly or the Set: Internally set as per NO_ACTION IMU Mar 1, 2025 · Professional aftermarket repair of Curtis forklift controllers reduces downtime by 70% compared to OEM replacements. B vii FIGURES FIG. 1 Curtis 1268 electronic motor controller. This covers fault codes for ‘Dual Color, Duel LED’, ‘Dual Color, Single LED’, and ‘Single Color, Single LED’ controllers. Jan 20, 2024 · Club Car Curtis DC Motor Controller: Electric Club Car: NOS Curtis 275A controller, 36/48v motor, 72v Shunt motor: Golf Carts and Parts: WTS: Club car Curtis controller IQ 48, motor: Golf Carts and Parts: FS: 225 amp Curtis PMC Motor Controller: Golf Carts and Parts: curtis d. View active fault codes and system timers. Action: Shutdown EMBrake; Shutdown Throttle. motor controller: Electric EZGO Bad Boy Curtis Controller Fault Codes Electric golf carts Jun 4, 2019 · Hello. These controllers are fully programmable by means of the optional hand- 2. Controller defective: 12: Throttle 1: 1. High-resolution color LCD display . Fault Codes and Names The 3401T displays fault codes and names for Curtis devices. As long as the EEPROM is loaded with that OEM code, that is all that most homebrew Curtis programmers would need. View and clear controller fault history log. The Curtis Model 1311 Handheld Programmer simplifies pro-gramming, testing and diagnosing Curtis Speed Controllers and Auxiliary Devices. The Curtis manual says that codes 51-67 are "defined by the OEM and are implemented in the application-specific VCL code. 2/4/2014 Curtis Controller Fault Codes. Also for: 1234e, 1234se, 1236e, 1236se, 1238e, 1232se. htmCURTIS handheld programmer 1313-4331: https://www. The 1313 HHP connects to Curtis devices in one of two ways- specific to the device: Either directly via the device’s RS232 serial port, or through a Controller Area Network (CAN) connection which can have multiple devices on the CANbus. An expanded section explains the CANbus emergency message, including several examples. 1 1 — OVERVIEW Fig. The faults list is in the numerical flash code order. at this voltage. Fig. only when the controller is Controller is performance limited Clear: Bring capacitor voltage below the running in regen. View online or download Curtis 1234SE Manual Getting the most out of Your Curtis Controller. All four models have the same standard features. I think the 5403 controller is bad. Curtis 1239E-1269E Manual, os 37. This looks like a 1234 controller. 3. D FIGURES FIG. CURTIS Instruments Troubleshooting Codes . 578. Throttle input wire open. Select Motor Controller Model Page 251 Curtis AC F2-A, F4-A, F6-A Motor Controllers – FOS 4. Normally caused by turning off Motor Characterization Test Enable before running the test. Lowest unit price 359. © 2019 CURTIS INSTRUMENTS Code Fault Cause; 11: Hardware Failsafe 2: 1. Also for: 1244-45 series, 1244-44 series, 1244-46 series, 1244-55 series, 1244-64 series, 1244-54 series, 1244-47 series, 1244-56 series, 1244-65 series, The Curtis Model 1220C is a brushed DC permanent magnet motor controller for electric power steering (EPS) systems. 94: EMER Rev Timeout . 2. This needs to read pack voltage (80VDC) between the two wires in this connector. Dimensions in millimeters. There are a few sources of fault data: • The preconfigured RPDOs. The 1313 performs comprehensive programming and troubleshooting tasks for all vehicles that use Curtis programmable motor controllers or control systems. Aug 28, 2023 · You "hit the jackpot". MultiMode Electronic Motor Controller. The following steps must be taken to help diagnose a possible cart fault or faulty controller. Online help and automatic update function. Bad crimps or Faulty wiring. Is there a reason that with the OEM programmer and manufacturer program that this can't work? The cart drives with the 5504 controller in it, limp mode though. Vineyard Avenue Ontario, CA 91761 (909) 923-1973 . Excessive load on vehicle. Tell us either the part or model number for the controller now in your vehicle. Action:ShutdownDriver2. Prioritize shops with Curtis 1313-4 software and IPC-7711 certification. Battery resistance too high for given regen current. These faults have fault codes that are flashed on the controller status LEDs. noco-evco. I removed the plug to inspect, found no corrosion, plug back into controller and unit started working good. 2 Mounting dimensions, Curtis 1266 A/R controller. 4. com Phone: 707. External short of phase U,V, or W Set: Phase current exceeded the current ShutdownMotor; motor connections. 4 Jul 9, 2022 · After much research about these things and controllers found how to get codes from my Curtis 1234 and in rev and neutral the yellow light continually blinks, which means normal. Like all Curtis controllers, the 1232/34/36 R-net Technical Manual | Table Of Contents SK77981-14 Oct 31, 2017 · My 2014 Ambush IS Curtis controller is displaying fault code 5-2 (red blinks 1 time followed by 5 yellows, then red blinks 2 times followed by 2 yellows. The Curtis Model 1234E is intended for use as the traction or hydraulic pump motor controller on a wide Feb 6, 2018 · I also find more often than not, depending on the OEM, whenever OEM specific codes in that range of 50some to 70ish show up, they don't provide any info in the handset since they don't seem to be very efficient at programming VCL. 1551 S. 1. Jan 8, 2019 · Curtis 1236 help needed Electric golf carts. 1 = encoder signal seen but step size not auto-detected; set up Encoder Steps manually". I'm sure that nobody wants to brick their controller. Short in motor or in motor wiring. W motor connections. Controller is performance limited at 1. . 1 Curtis 1253 hydraulic pump motor controller. 23: B+ Undervoltage Cutback . The CURTIS 1314-4402 is the newest upgraded version of CURTIS controller programming software 1314-4401. Upon installation, you may encounter problems that may, or may not, be due to a faulty controller. Can these be re-flashed to a generic version? I don't have any fault codes in the programmer, but the one has a flashing LED that says: fault 51, OEM fault. Fault indicates the batteries need recharging. 0 RevA – May 2021 Return to TOC USING THE FAULT HANDLER IN VCL The controller’s operating system detects various faults and takes appropriate fault actions to protect the controller, motor, and overall system. 1 Features • Compatible with Curtis speed controllers and auxiliary devices. Dec 12, 2021 · I have two Curtis 1232SE controllers that are running some kind of custom firmware. External short of phase U,V, or Controller Overcurrent . The Flash Code column shows two numbers separated by a hyphen. A full-bridge field winding control stage is combined with a half-bridge armature power stage to provide solid state motor reversing and regenerative braking power without additional relays or contactors. Curtis offers customers VCL development tools and training. Curtis F-Series Controller Troubleshooting Thunderstruck Motors Email: connect@thunderstruck-ev. Put in fwd and get code 53 which is grouped together with codes 51-57 and is OEM Faults. deceleration tuning. Overvoltage limit. Throttle input wire shorted to B+ or B-. There are 35 wire ("Pin") slots which connect to the curtis controller. 4 = Controller overtemp cutback Fault"". Enhanced AC Controllers for Induction Motors and Surface Permanent Magnet Motors. Fault Cause: 1. It provides a simple and intuitive interface to Curtis products for testing, diagnostics and para-meter adjustments. tasks for Curtis programmable motor controllers, gauges, and control systems. Action: Reduced drive torque. Throttle input wire shorted to B+ or B- 3. 3 = motor temp hot cutback Fault. Curtis 1232/34/36/38 controllers are the ideal solution for traction, hoist, dual drive, and other motor drive and vehicle control needs. 1: Curtis 1243GEN2 electronic motor controller . Limited Operating Strategy (LOS) Contactor mode has been activated, as a result of either an Encoder Fault (Code 36) or a Stall Detected Fault (Code 73). FAQs How much does Curtis 1236E controller CURTIS controller 1268-5403: https://www. Fault Name: Coil2 Driver Open/Short . Controller is performance-limited at this temperature. See OEM documentation". With the programmer, you can adjust and save parameter settings, monitor real-time data, and perform diagnostics and troubleshooting. On the system info screen there may be a VCL app number, if its not not 0 or blank there is defiantly something on there. Thunderstruck Motors Home Curtis Controller Fault Codes - Free download as PDF File (. Select Motor Controller Model Curtis 1232E/34E/36E/38E & 1232SE/34SE/36SE Manual, OS 26 9 — DIAGNOSTICS & TROUBLESHOOTING Table 6 TROUBLESHOOTING CHART PROGRAMMER LCD DISPLAY CODE EFFECT OF FAULT POSSIBLE CAUSE SET/CLEAR CONDITIONS 12 Controller Overcurrent 1. I won't publicly post the EEPROM code for Factory or Development levels. View and Download Curtis 1244 user manual online. I have normally have Pin #25 (Red/Blue wire) connected to the Feb 22, 2020 · Found out code 51 means : Cable from Tiller card is broken. 66. • A switch input for Curtis DC traction controllers such as the 1243 and 1244 models. Please note on the P0A01 that is pack voltage sensor fault. DIAGNOSTICS Diagnostics information can be obtained in either of two ways: (1) by reading the display on a 1313 handheld or 1314 PC May 6, 2025 · What Are the Common Fault Codes Associated with Curtis AC Motor Controllers? Common fault codes associated with Curtis AC Motor Controllers include those that indicate various operational or system issues. Dirty connector pins. I am going to have to get a curtis controller programmed no matter what. Controller failure : 11: Hardware Failsafe 4: 1. Motor encoder failure. com. 00 USD, CURTIS PC Station Programmer 1314-4402 with 1309 USB interface, OEM level programming tool, with full access to all parameters of CURTIS programmable controllers and devices. Controller Defective 1,2 THROTTLE FAULT 1 Wiper Signal out of range (pot low fault) 1. 17: Examples of speed curves with the speed limit pot in its maximum speed position . 1 Fig. 30 The 1253 controller is fully programmable through a Curtis handheld programmer or PC Programming Station. You get Curtis quality and driveability specifically designed to golf car OEM specifications. Figure 2 The Curtis enGage® II used to shield the controller from water and contaminants. com/product/1313-4331 Feb 4, 2024 · Difference between Curtis Controller 1510-5201 and 1515-5201: Electric Club Car: Curtis 1510-5201 Controller Wiring: Electric golf carts: Curtis Controller 1515-5201: Golf Carts and Parts: curtis controller 1515-5201: Golf Carts and Parts: WTB: Curtis Controller 1510-5201: Golf Carts and Parts Curtis 1234SE Pdf User Manuals. dimensions, Curtis 1204M and 1205M motor controllers. "VCL HPD" is not a native code in those controllers. Model 1220C is exclusively designed for Curtis AC traction controllers that support the Curtis Vehicle Control Language (VCL). 2 = motor temp sensor Fault. 6 = Under Voltage 2 1244 1 — OVERVIEW Like all Curtis motor controllers, the 1244 offers superior operator control of the vehicle’s motor drive speed. Curtis Controller Fault Code Translator. 48V 100Ah Rack Battery. The Curtis model 1234E provides advanced control of AC induction motors performing on-vehicle traction drive or hydraulic pump duties, and offers the highest levels of functional safety. When selecting the mounting position, be sure to also take into consideration that access is needed at the side of the controller to plug the programmer into its connector. Open or short on driver load. c. 2 — INSTALLATION & WIRING Curtis Controller Fault Code Translator Full List Of Faults For Motor Controller Model 1232E Code Fault Cause. Brand new controllers, never used or reconditioned. Controller: 1236, Fault: 32Hauler. Regular maintenance post-repair can extend operational life beyond OEM specifications. 2: Mounting dimensions, Curtis 1243GEN2 controller . Features include: Curtis F-Series Controller Troubleshooting Thunderstruck Motors Email: connect@thunderstruck-ev. FET bridge enabled. Plug to curtis controller has corrosion on pins. Note: This fault is declared battery voltage during regen braking. 8, may appear as the EMR HPD fault. com/product/1268-5403. The Curtis Model 1313 Handheld Programmer is a powerful and intuitive programming and diagnostic tool. bdkgkv pbvz fxexcbw idapa bnvb vniq ohjeb ssaf tgzy catk
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