Caravan composite wall panels AXEDO® Caravan Cladding Sheets – Caravan Interior Wall Cladding. Request a sample Click here to learn more about what makes DIY Composite Panels with a PVC core so special. May 1, 2020 · With the old ‘stick and tin’ style cladding-over-frame construction method making way for the use of composite panels glued together, we thought it high time we looked at the differences. What we do for this industry: Lavender Composites supplies the products to manufacture caravans and recreational vehicles. Contact Us DIY Builders, we can supply one-off panel kits and 20 years’ worth of industry experience. We also recommend some . 6mm in the image below – is then used to secure the join using construction adhesive such as Fixtech. Styrofoam™ RTM-X XPS rigid insulation has been specifically designed to withstand severe dynamic loads and stresses which may eventually lead to At StyroMAX we custom manufacture fibreglass composite panels for Off-Road Camper Trailers 3. We also supply glass-reinforced polymer (GRP) skins and cores to manufacture your own panels or to skin a conventional sidewall frame. FLOOR PANEL JOINER . Other Features: Manufacturers, we can supply you with composite panels for all of your truck and caravan builds on a secure, long-term basis. That’s why our caravans are built to last with thick composite panel floor and walls and aluminium frames. The floor panel does not have any joiners attached to it. 73 inc. Please click on the links below to see the details of Panel Kits A, B or C – and also take note of the Panel Insertions available with each kit which Melbourne’s Roadstar Caravans is one of few Campbellfield Victoria caravan manufacturers that offer a range of 'six star' full composite caravans With its $140K-plus RRP, the 18ft 6in Safari Tamer Extreme is near the top of the pack when it comes to off-grid, off-road caravanning, but for those on tighter budgets you can get the same floor-to-roof fibreglass composite construction with a few It took considerable research and expertise to design and produce Snowy River Caravans. g. A composite panel is a load-bearing, lightweight laminated structure, the performance of which can be analysed in the same way as a steel I-beam. While outer layers of such panels absorb compressive and tensile forces from loading, it is the core layer that is responsible for absorbing shear and dynamic forces. The end result is a strong caravan with great insulation against the varying temperatures around Australia. Aluminium composite cladding is 3 mm thick, which offers improved insulation qualities, is tougher and is largely hail resistant. Our range encompasses impact-resistant, ultra-lightweight floor panels and high-gloss, smooth, insulated sidewall panels. Aluminium trim – such as the 40x40x1. Some insurance providers offer discounts for having a composite caravan. b. , 42mm, 49mm) are available for specialist projects. Panel kits are priced based on the kit size in square GRP not only performs excellently on the interior wall of a caravan, but also ensures an individual look for the floor. Jan 20, 2025 · A well-built full composite caravan does not require a frame inside the wall panels. . Our range encompasses a variety of composite panel types, including impact-resistant, ultra-lightweight floor panels and high-gloss, smooth, insulated sidewall panels for walls. This method of joining panels involves cutting a rebate in one of the panels being joined – usually the wall panels – such that the other panel neatly fits into the rebate. One-piece Composite Panels; Embedded Frame Structure; CNC Machining Services; Lightweight & Strong; Waterproof & Moistureproof; Longer Service Life AFA panels manufacture insulated caravan panels and FRP panels for any application. Disadvantages: Cost. 60 inc. Can I paint the panels? Yes, but dark colours are not advised. We use the latest materials to provide high-quality product with service and quick turnaround. A high-quality composite material (such as the one in use by Crusader Caravans) is super strong and able to fully support the caravan without the need for a frame. How flammable is the panel? Will it easily Composite Panel – Kit B – XPS Core. If you are using the aluminium DIY joiner system to join the composite panels together, there will be one length along the top of the wall panel and you can attach the awning to this joiner. Often referred to as "sandwich panels," these structures consist of two outer layers encasing an inner core, much like a sandwich. We have manufactured coolroom panels and fibreglass insulated sandwich panels for campers, refrigerated trucks, factories, caravans, toy haulers, horse floats and boats. GST Add to cart; Composite Panel A – pvc core 18mm From: $ 247. 5m lengths. A fibreglass sheet is just a lining that is used to clad the styrofoam board. If your awning has legs the base of the legs can also be attached to the floor joiner running along the bottom of the side wall panel. Freight. Painted Exterior and Interior Panelling. Manufacturers in the RV market require high quality, durable laminated panels that have a wide range of tolerances to heat and moisture, and are able to take more wear and tear than standard panels. Apply adhesive to all surfaces Composite Panel – Kit A – pvc core From: $ 263. Aluminium Composite Panel Toggle sub-menu. We use vacuum technology to ensure the strength and durability required for your needs. a. All chassis cross members, chassis rails and out-riggers to receive adhesive should be on same level. Pricing. GST Add to cart; Composite Panel – Kit B – xps core From: $ 180. Firstly this Composite Panel – Kit B – XPS Core is made to order for each customer’s unique project needs. Each panel kit type has a specific range of Panel Insertions to choose from – so choosing which Panel Kit (A, B or C) best suits you is necessary before you design your composite panel kit. Essentially, full composite construction involves bonding multiple layers of different materials to form the structural panels that make up the caravan’s floor, walls, and roof. In addition, there is only have 1 to 2 joins in the whole of a wall of a caravan compared to the 30 or so with conventional Aluminium sheeting. Styrofoam™ RTM-X extruded polystyrene (XPS) thermal insulation is recommended as a core material in sandwich panels for the walls, floors, roofs and doors in campers and refrigerated vehicles. The fibreglass sheeting is in most cases added to both sides of the polystyrene. Minimal customisation. Available in 6. For more details, please ask for details. panel should have 3 mm gap next to both wall panels so easy to slide in from the rear; b. Back. GST Add to cart; Composite Panel A – pvc core 29mm From Auminium Composite Cladding For Caravans. Panel Kit A is available for collection in SE Queensland (1 hour from Brisbane). 43 inc. Composite caravans vs aluminium frame caravans The main difference between a composite caravan and a standard aluminium caravan is the way they are constructed and the materials used. Mar 7, 2022 · The composite sandwich panels we see in Aussie caravans, campers and motorhomes can be up to 40mm thick, although slightly thinner and therefore lighter panels are used on many British and European vans due to smaller tow vehicles used and limited off-road use. The main reason here is that composite panels employ bonded ‘sandwich’ construction, which means that polyurethane is compressed and bonded under pressure between two slim panels, be they fibreglass or aluminium on the outside and fibreglass Sep 11, 2020 · How sandwich panels absorb forces. Key Features of Composite Panel Kit B include: Insulated wall panels are manufactured to each client’s individual needs and can be made to any size, with both smooth and textured finishes available. Pricing: The panel kits are priced based on individual panels at their per m² rates. PROBOND Aluminium Composite Panel for caravan, RV & Marine applications won't warp or rust, are durable, rigid & lightweight. A typical panel kit from this supplier also includes several specially designed parts: LHS and RHS composite wall panels; Roof panel; Front and rear composite wall panels; Floor Panel C . Floor panel. There’s no question about it; full composite-walled caravans insulate you better from the elements than ‘stick and tin’ vans. Designed to secure the lower edge of the composite wall to BOTH the chassis and the floor. Other panel thicknesses (e. This product is available for purchase as an individual panel or as part of a Composite Panel Kit A. Also importantly, these panels are designed with high-quality materials and craftsmanship to meet specific requirements. As they gain popularity, however, some manufacturers are producing more budget-friendly options. The RV market includes manufacturers of Caravans, Motor Homes, Campervan fit-out specialists, and Bus & Van fit-out specialists. 69 inc. They may include the following panels: Composite Panel A -18mm; Composite Panel A – 29mm; Composite Panel A – 39mm or 59mm; Floor Panel A – 18mm, 24mm or 29mm . Freight: Panel Kit A is available for collection in SE Queensland, just 1 hour from Brisbane. Composite construction panels are Sep 1, 2020 · Pre-manufactured sandwich panels are suitable for use in various areas of caravan or motorhome conversions including wall linings, flooring, furniture panels and structural decks and can be purchased through our online store in a range of standard specifications and sizes Sep 17, 2018 · Better insulation. So what does each style entail? Fibreglass Composite Panels for Caravans. GRP's light weight, such as in the case of LAMILUX Composite Floor, saves unnecessary weight in floor material and increases the efficiency of the caravan. The joiner is attached to the outrigger system such that when the floor is installed the panel joiner is ‘trapped’ between the outrigger and the floor providing a very robust fixing. Composite construction caravans using new technology can sometimes be more expensive to purchase. StyroMAX Panel is a sandwich panel utilising extruded polystyrene as a core. Floor panel may need trimming round wheel arches. GST Add to cart; Composite Panel – Kit C – xps core From: $ 237. Sep 19, 2022 · Composite caravans are constructed with composite panels that are stronger, lighter and more durable than your traditional caravan. jxq ybbzfr igbk rwjjc qssfks quuf xnfsnx expy esrgy jcyjftx mmefbeo titrk genomc psegy bnfb